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# Title
1 CYLINDER BLOCK AND CYLINDER LINER
2 CYLINDER HEAD
3 VALVE AND INJECTOR OPERATING MECHANISM
4 VALVES, SPRINGS, GUIDES, INSERTS, SEALS AND ROTATORS
5 ENGINE LIFTER BRACKETS
6 ROCKER COVER
7 CRANKSHAFT
8 CRANKSHAFT OIL SEALS
9 CRANKSHAFT MAIN BEARINGS
10 GEAR CASE COVER
11 GEAR CASE
12 CRANKSHAFT VIBRATION DAMPER
13 CRANKSHAFT PULLEY
14 FLYWHEEL
15 RING GEAR
16 FLYWHEEL HOUSING
17 PISTON AND PISTON RING
18 FORGED STEEL ONE PIECE PISTON ASSEMBLY AND PISTON RING
19 PISTON AND CONNECTING ROD ASSEMBLY
20 CONNECTING ROD
21 CYLINDER LINER
22 GEAR TRAIN AND ENGINE TIMING
23 THRUST PLATE PERIMETER SEAL
24 CAMSHAFT AND CAMSHAFT BEARING
25 CAMSHAFT DRIVE GEAR
26 ADJUSTABLE IDLER GEAR ASSEMBLY
27 BULL GEAR AND CAMSHAFT IDLER GEAR ASSEMBLY
28 CRANKSHAFT TIMING GEAR AND TIMING WHEEL
29 ACCESSORY DRIVE
30 JAKE BRAKE®
31 ADDITIONAL INFORMATION
32 DIESEL FUEL SYSTEM OVERVIEW
33 VEHICLE SAFETY FOR THE NATURAL GAS ENGINE
34 ELECTRONIC UNIT INJECTOR
35 FUEL INJECTOR TUBE AND O-RING
36 <EMPHASIS>N3 ELECTRONIC UNIT INJECTOR</EMPHASIS>
37 FUEL INJECTOR TUBE
38 FUEL PUMP WITH SEPARATE DRIVE SHAFT AND HUB
39 FUEL PUMP WITH ONE-PIECE DRIVE SHAFT AND HUB ASSEMBLY
40 FUEL PUMP DRIVE
41 DIESEL FUEL FILTERS (SPIN-ON)
42 FUEL PRO 380/380E FUEL FILTER SYSTEM
43 SEA PRO 150/300 DIESEL FUEL PROCESSOR SYSTEM (MARINE)
44 SEA PRO 152 FUEL FILTER SYSTEM (MARINE ENGINE)
45 FUEL FILTER TYPE FOR THE SERIES 60G ENGINE
46 FUEL COOLER (HEAT EXCHANGER-COOLED MARINE ENGINE)
47 ASSEMBLY FUEL FILTER AND WATER SEPARATOR
48 ELECTRONIC ENGINE CONTROL
49 DDEC V ELECTRONIC CONTROL UNIT
50 DDEC III/IV ELECTRONIC CONTROL MODULE
51 DDEC II ELECTRONIC CONTROL MODULE
52 DDEC I
53 PROGRAMMABLE READ-ONLY MEMORY (PROM) DDEC I
54 ELECTRONIC DISTRIBUTOR UNIT DDEC I
55 ELECTRONIC FOOT PEDAL ASSEMBLY
56 TURBO BOOST PRESSURE SENSOR
57 AIR INTAKE PRESSURE SENSOR
58 OIL PRESSURE SENSOR
59 OIL TEMPERATURE SENSOR
60 AIR TEMPERATURE SENSOR
61 AIR TEMPERATURE SENSOR FOR HIGH PRESSURE FUEL SYSTEM
62 COOLANT TEMPERATURE SENSOR
63 SYNCHRONOUS REFERENCE SENSOR
64 TIMING REFERENCE SENSOR
65 COOLANT LEVEL SENSOR
66 FUEL PRESSURE SENSOR
67 FUEL TEMPERATURE SENSOR
68 EXHAUST GAS OXYGEN SENSOR FOR SERIES 60G ENGINES
69 EXHAUST TEMPERATURE SENSOR FOR THE SERIES 60G ENGINES
70 KNOCK SENSOR AND SIGNAL NOISE ENHANCEMENT FILTER MODULE
71 BAROMETRIC PRESSURE SENSOR FOR THE SERIES 60G ENGINE WITH HIGH PRESSURE FUEL SYSTEM
72 OVERVIEW OF HIGH PRESSURE FUEL SYSTEM FOR SERIES 60G ENGINES
73 FUEL PRESSURE GAGES FOR THE SERIES 60G ENGINE WITH A HIGH PRESSURE FUEL SYSTEM
74 VENTING AND LEAK CHECKING PROCEDURES FOR A NATURAL GAS ENGINE (HIGH PRESSURE SYSTEM)
75 HIGH PRESSURE FUEL REGULATOR FOR THE SERIES 60G ENGINE
76 PULSE WIDTH MODULATED STEPPER MOTOR VALVE (PSV) FOR SERIES 60G AUTOMOTIVE ENGINES
77 FUEL MIXER FOR THE SERIES 60G HIGH PRESSURE FUEL SYSTEM
78 FUEL SHUTOFF VALVE FOR SERIES 60G ENGINE WITH HIGH PRESSURE FUEL SYSTEM
79 IMPCO LOW PRESSURE FUEL REGULATOR FOR THE SERIES 60G ENGINE HIGH PRESSURE FUEL SYSTEM
80 OVERVIEW OF THE LOW PRESSURE NATURAL GAS FUEL SYSTEM
81 LOW PRESSURE FUEL REGULATOR FOR THE SERIES 60G ENGINE
82 FUEL MIXER FOR THE SERIES 60G LOW PRESSURE SYSTEM
83 VENTING AND LEAK CHECKING PROCEDURES FOR NATURAL GAS ENGINE (LOW PRESSURE SYSTEM)
84 ADDITIONAL INFORMATION
85 OVERVIEW OF LUBRICATING SYSTEM
86 OIL PUMP
87 OIL PRESSURE REGULATOR VALVE
88 OIL PRESSURE RELIEF VALVE
89 OIL FILTER
90 OIL FILTER ADAPTOR
91 THERMATIC OIL CONTROL VALVE
92 OIL COOLER (1991 AND LATER ENGINES)
93 OIL COOLER (PRE-1991 ENGINES)
94 OIL LEVEL DIPSTICK ASSEMBLY
95 OIL PAN
96 VENTILATING SYSTEM
97 ADDITIONAL INFORMATION
98 COOLING SYSTEM OVERVIEW
99 WATER PUMP (GEAR CASE MOUNTED - 1991 AND LATER) (GCM)
100 WATER PUMP (FRONT MOUNTED) (FM)
101 CHARGE AIR COOLER RAW WATER PUMP (KEEL-COOLED COMMERCIAL MARINE)
102 THERMOSTAT
103 COOLANT PRESSURE CONTROL CAP
104 ENGINE COOLING FAN
105 COOLANT FILTER AND CONDITIONER
106 RADIATOR
107 KEEL COOLING SYSTEM (COMMERCIAL MARINE)
108 HEAT EXCHANGER COOLING SYSTEM (PLEASURE CRAFT MARINE)
109 HEAT EXCHANGER (PLEASURE CRAFT MARINE)
110 JABSCO® ENGINE COOLING RAW WATER PUMP (MARINE)
111 ADDITIONAL INFORMATION
112 FUEL
113 LUBRICATING OIL (DIESEL)
114 LUBRICATING OIL FOR THE SERIES 60G ENGINE
115 COOLANT
116 AIR INTAKE SYSTEM OVERVIEW
117 AIR CLEANER
118 AIR SEPARATOR
119 INTAKE MANIFOLD
120 CLOSED CRANKCASE BREATHER FOR SERIES 60G AUTOMOTIVE ENGINES
121 TURBOCHARGER (DIESEL)
122 TURBOCHARGER SERIES 60 GAS ENGINES (GENSET)
123 TURBOCHARGER SERIES 60 NATURAL GAS (AUTOMOTIVE) ENGINE
124 RECIRCULATION VALVE FOR SERIES 60G AUTOMOTIVE ENGINE
125 CHARGE AIR COOLER
126 THROTTLE ACTUATOR FOR THE SERIES 60G ENGINE
127 AIR DRYER
128 ADDITIONAL INFORMATION
129 OVERVIEW OF EXHAUST SYSTEM
130 EXHAUST MANIFOLD
131 OVERVIEW OF ELECTRICAL SYSTEM
132 BATTERY CHARGING ALTERNATOR
133 STORAGE BATTERY
134 CRANKING MOTOR
135 TACHOMETER DRIVE
136 DDEC III/IV ENGINE SENSOR HARNESS
137 DDEC II ENGINE SENSOR HARNESS
138 METRI-PACK 150 SERIES CONNECTORS
139 MICRO-PACK SERIES CONNECTORS
140 WEATHER PACK AND METRI-PACK 280 SERIES CONNECTORS
141 CONNECTOR TOOLS
142 SPLICING GUIDELINES
143 ADDITIONAL INFORMATION
144 FRONT MOUNTED POWER TAKE-OFF
145 REAR ENGINE POWER TAKE-OFF (REPTO) ASSEMBLY
146 AIR COMPRESSOR (VEHICLE APPLICATIONS ONLY)
147 AIR COMPRESSOR DRIVE HUB
148 AIR COMPRESSOR/RAW WATER PUMP DRIVE ASSEMBLY
149 KIM HOT START STARTING AID SYSTEM (MARINE)
150 ADDITIONAL INFORMATION
151 PREPARATION FOR A FIRST TIME START
152 STARTING
153 RUNNING
154 STOPPING
155 OPERATING CONDITIONS
156 SERIES 60G GENSET ENGINE OPERATING CONDITIONS
157 SERIES 60G AUTOMOTIVE ENGINE OPERATING CONDITIONS
158 ENGINE RUN-IN INSTRUCTIONS
159 ENGINE TUNE-UP PROCEDURES
160 VALVE LASH, INJECTOR HEIGHT (TIMING) AND JAKE BRAKE® LASH ADJUSTMENTS
161 ENGINE TUNE-UP PROCEDURES FOR THE SERIES 60G ENGINE
162 VALVE LASH FOR THE SERIES 60G ENGINE
163 MAINTENANCE OVERVIEW
164 DAILY MAINTENANCE - ALL APPLICATIONS
165 DAILY MAINTENANCE - MARINE APPLICATIONS
166 MAINTENANCE OF MARINE ENGINES
167 MAINTENANCE OF VEHICLE ENGINES
168 MAINTENANCE OF ENGINES USED IN STATIONARY AND INDUSTRIAL APPLICATIONS
169 MAINTENANCE OF SERIES 60 DIESEL ENGINES FOR GENERATOR SET
170 MAINTENANCE OF SERIES 60G ENGINES FOR GENERATOR SET
171 LUBRICATING OIL AND FILTER CHANGE INTERVALS FOR GENSET
172 PREVENTIVE MAINTENANCE FOR THE SERIES 60G AUTOMOTIVE ENGINE (CITY TRANSIT COACH)
173 MAINTENANCE OF SERIES 60G AUTOMOTIVE ENGINES
174 LUBRICATING OIL AND FILTER CHANGE INTERVALS FOR GENSET (WITH HIGH SULFUR FUELS)
175 DESCRIPTION OF MAINTENANCE ITEMS
176 AIR SEPARATOR FILTER ELEMENT (MARINE)
177 DETECTING INTERNAL FUEL LEAKS
178 CLEANING CONTAMINATED LUBRICATION OIL SYSTEM
179 PREPARING ENGINE FOR STORAGE
180 RESTORING AN EXTENDED STORAGE ENGINE
181 WINTER STORAGE FOR MARINE ENGINE
182 OVERVIEW OF IGNITION SYSTEM
183 COIL OVER PLUG IGNITION SYSTEM
184 IGNITION BOOT ASSEMBLY
185 IGNITER MODULE
186 IGNITER MODULE BRACKET
187 IGNITION COIL HARNESS
188 SPARK PLUGS
189 POOR VEHICLE GROUND
190 AERATED FUEL
191 IMPROPER INJECTOR CALIBRATION SETTING (DDEC III/IV ENGINES ONLY)
192 IMPROPER VALVE CLEARANCE OR INJECTOR HEIGHT, WORN OR DAMAGED CAMSHAFT LOBES AND ROLLERS
193 FAULTY FUEL INJECTOR
194 FAULTY ELECTRONIC CONTROL MODULE
195 WORN OR DAMAGED VALVE OR CYLINDER KIT
196 ELECTRONIC CONTROL MODULE WIRING HARNESS
197 EMPTY FUEL TANK
198 LOW BATTERY VOLTAGE
199 CORRODED OR DAMAGED BATTERY TERMINALS
200 DEFECTIVE MAGNETIC SWITCH
201 DEFECTIVE STARTER
202 LOW CRANKING SPEED
203 FUEL SUPPLY VALVE
204 PLUGGED FUEL FILTER(S)
205 FUEL PUMP
206 AERATED FUEL
207 RESTRICTIVE AIR FILTER
208 LOW COMPRESSION
209 DISCHARGED BATTERY
210 DEFECTIVE MAGNETIC SWITCH
211 DEFECTIVE STARTER
212 INTERNAL ENGINE DAMAGE
213 MISCALIBRATED DIPSTICK
214 EXTERNAL OIL LEAKS
215 LEAKING OIL COOLER CORE
216 DEFECTIVE AIR COMPRESSOR
217 DEFECTIVE TURBOCHARGER
218 WORN OR DAMAGED VALVE OR CYLINDER KIT
219 OBSTRUCTION OR DAMAGE TO ROCKER COVER BREATHER
220 DEFECTIVE AIR COMPRESSOR
221 DEFECTIVE TURBOCHARGER
222 WORN OR DAMAGED VALVE OR CYLINDER KIT
223 IMPROPER GRADE OF FUEL OIL
224 RESTRICTED AIR CLEANER ELEMENT
225 RESTRICTED OR CRACKED CHARGE AIR COOLER
226 FAULTY EXHAUST SYSTEM
227 FAULTY FUEL INJECTOR
228 DEFECTIVE TURBOCHARGER
229 DEFECTIVE TURBOCHARGER
230 WORN OR DAMAGED VALVE OR CYLINDER KIT
231 IMPROPER GRADE OF FUEL
232 DEFECTIVE FUEL PUMP
233 AERATED FUEL
234 IMPROPER INJECTOR CALIBRATION SETTING (DDEC III/IV ENGINES ONLY)
235 IMPROPER VALVE CLEARANCE OR INJECTOR HEIGHT, WORN OR DAMAGED CAMSHAFT LOBES AND ROLLERS
236 FAULTY FUEL INJECTOR
237 FAULTY ELECTRONIC CONTROL MODULE
238 LOW BATTERY VOLTAGE
239 AERATED FUEL OIL
240 INSUFFICIENT FUEL OIL FLOW
241 HIGH FUEL OIL TEMPERATURE RETURN
242 IMPROPER INJECTOR CALIBRATION SETTING (DDEC III/IV ENGINES ONLY)
243 LOW COMPRESSION PRESSURE
244 AERATED FUEL
245 HIGH FUEL PRESSURE
246 HIGH FUEL OIL TEMPERATURE RETURN
247 RESTRICTED AIR CLEANER ELEMENT
248 RESTRICTED OR CRACKED CHARGE AIR COOLER OR LEAKING INTAKE MANIFOLD
249 FAULTY EXHAUST SYSTEM
250 HIGH INLET AIR TEMPERATURE
251 HIGH ALTITUDE OPERATION
252 INCORRECT CAMSHAFT TIMING
253 IMPROPER ENGINE OIL LEVEL
254 IMPROPER LUBRICATING OIL VISCOSITY
255 LUBRICATING OIL DILUTED WITH FUEL OIL OR ENGINE COOLANT
256 FAULTY OIL PRESSURE GAUGE SENSOR
257 OIL PRESSURE GAUGE LINE OBSTRUCTED
258 ROCKER ARM SHAFT PLUGS MISSING (NEW OR REBUILT ENGINES ONLY)
259 RESTRICTED OIL COOLER
260 NONFUNCTIONAL OR STICKING OIL PRESSURE REGULATOR VALVE
261 DEFECTIVE BYPASS VALVE
262 DEFECTIVE PRESSURE RELIEF VALVE
263 DEFECTIVE PICKUP SCREEN TUBE AND SCREEN ASSEMBLY
264 DEFECTIVE CRANKSHAFT MAIN BEARING SHELLS
265 DEFECTIVE OIL PUMP ASSEMBLY
266 IMPROPER ENGINE COOLANT LEVEL
267 INSUFFICIENT RADIATOR AIR CIRCULATION
268 FAULTY PRESSURE CONTROL CAP
269 DEFECTIVE COOLANT HOSES
270 FAN BELTS ARE INCORRECTLY ADJUSTED
271 INOPERATIVE THERMO-MODULATED FAN
272 FAULTY THERMOSTATS
273 FAULTY WATER PUMP
274 COMBUSTION GASES IN COOLANT
275 ABNORMAL RADIATOR COOLANT FLOW
276 FAULTY THERMOSTATS
277 PROBABLE CAUSE #1