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SERIES 40E

ADDITIONAL INFORMATION

SPECIFICATIONS

Oil pump specifications are listed in Table ; engine oil filter specifications are listed in Table ; coolant filter specifications are listed in Table ; pressure regulator valve assembly specifications are listed in Table ; and torque values are listed in Table . ‪

Component

Specifications

Type ‪

GEROTOR ‪

Drive ‪

Crankshaft ‪

End Clearance Inner and Outer ‪

0.114 mm (0.0048 in. ) 0.470 mm (0.0020 in.) ‪

Radial Clearance between Outer Rotor Housing ‪

0.622 mm (0.0245 in.) 0.470 mm (0.0185 in.) ‪

Engine Oil Pressure* (Run engine until normal operating temperatures are reached) ‪

At Low Idle Speed (700 r/min) (minimum) ‪

137 kPa (20 psi) ‪

Minimum at High Idle Speed ‪

344 kPa (50 psi) ‪

Oil Pump

Note: * Oil pressure measurement should be made utilizing an oil gallery tap.

Component

Specifications

Type ‪

Spin-on ‪

Number ‪

1 ‪

Filter Bypass Location ‪

In-filter ‪

Engine Oil Filter

Component Type

Specifications

Type ‪

Spin-on ‪

Number ‪

1 ‪

Coolant Filter

Assembly

Specifications

Location ‪

In crankcase, behind filter header ‪

Setting ‪

331 kPa (48 psi) ‪

Valve Assembly Diameter ‪

27.13 mm (1.068 in.) 0.0005 mm (1,0610 in.) 26.89 mm (1.059 in.) 0.0055 mm (0.0015 in.) 0.0055 mm (0.0015 in. ) ‪

Valve Clearance in Bore ‪

0.381 mm (0.0015 in.) 0.089 mm (0.0035 in.) ‪

Crankcase Bore I.D. ‪

27.00 mm (1.063 in.) 27.05 mm (1.065 in.) ‪

Injection Oil Pressure Control Regulator

0High Pressure Pump Drive Gear End Play ‪

0.45 - 1.22 mm (0.018 - 0.048 in.) ‪

Pressure Regulator Valve Assembly

Specifications

Torque

Banjo Fuel Line Connections ‪

35 Nm (26 lbft) ‪

Fuel Return Valve Assembly ‪

35 Nm (26 lbft) ‪

Fuel Return Valve Banjo Fitting ‪

35 Nm (26 lbft) ‪

High Pressure Oil Pump Gear Bolt ‪

129 Nm (95 lbft) ‪

High Pressure Oil Hose Nut ‪

26 Nm (19 lbft) ‪

High Pressure Oil Pump Mounting Bolts ‪

27 Nm (20 lbft) ‪

Injection Control Pressure Sensor (ICP) * ‪

26 Nm (19 lbft) ‪

Injection Control Pressure Valve ‪

47 Nm (35 lbft) ‪

Injection Control Pressure Valve Tinnermann Nut ‪

6 Nm (5.5 lbin.) ‪

Oil Pan Drain Plug ‪

68 Nm (50 lbft) ‪

Oil Pan Mounting Bolts ‪

23 Nm (17 lbft) ‪

Oil Pick-up Tube Mounting Bolts ‪

21 Nm (15 lbft or 180 lbin.) ‪

Oil Level Gage Tube Clamp ‪

3 Nm (30 lbin.) ‪

Oil Temperature Control Valve ‪

34 Nm (25 lbft) ‪

Oil Cooler Mounting Bolts ‪

26 Nm (19 lbft) ‪

Supply Manifold Elbow Fitting (on engines equipped with ECM engine mounted unit) ‪

26 Nm (19 lbft) ‪

Supply Manifold End Plug ‪

81 Nm (60 lbft) ‪

Supply Manifold Mounting Bolts ‪

55 Nm (41 lbft) ‪

Torque Values

SERVICE TOOLS

Tools required for maintenance and repair are listed in Table . ‪

Description

Tool

Valve Spring Tester ‪

J 22738-02

Valve Seat Driver ‪

J 39257

Oil Cooling Plate ‪

J 43097

Service Tools